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Process Engineer - Machine Reliability Aseptic

Company: Niagara Bottling LLC
Location: Diamond Bar
Posted on: May 3, 2021

Job Description:

At Niagara, were looking for Team Members who want to be part of achieving our mission to provide our customers the highest quality most affordable bottled water. Consider applying here, if you want to: + Work in an entrepreneurial and dynamic environment with a chance to make an impact. + Develop lasting relationships with great people. + Have the opportunity to build a satisfying career. We offer competitive compensation and benefits packages for our Team Members. Process Engineer - Machine Reliability Aseptic The Engineer I Machine Reliability is responsible for designing and executing the maintenance procedures for all of Niagaras aseptic and non-water beverage manufacturing assets. This includes working with the plant and their respective maintenance vendors to ensure all maintenance related metrics and projects are maintained and completed. Detailed Description + Conduct aseptic/beverage asset reliability audits for manufacturing facilities across all Niagara plants with aseptic/beverage lines + Participate in onsite visits for asset care audits and ensure compliance with OEM recommended maintenance procedures by evaluating plant maintenance practices. + Perform audit result analysis and organize audit close out presentations and educate the plant maintenance team on non-conformances observed during audit and + Provide recommendations to improve maintenance practices. + Implement safety policies, correct lubrication procedures and best PM practices across all plants. + Improvise and continuously improve the asset care audit system to enhance process sustainability and ensure its success + Work closely with QA team to ensure validation of aseptic processes and sterility through and through the use of proper maintenance + Develop systems for asset reliability for all manufacturing assets across Niagara aseptic/beverage plants. + Support with reliability concepts for execution of asset criticality, as part of Asset Reliability + Determine the function, capability, functional failure modes, probability of failure, impact severity and acceptable risk for assets to define the right maintenance requirements to eliminate functional failures and their effects. + Establish a systematic PM/PdM review process with support from the Planner to ensure the effectiveness of the existing PM/PdM program. + Coordinate PdM efforts on site to measure and secure an upward trend of the Asset Health. + Ensure appropriate follow up recommendations and actions from the inspection program of assets. + Identify and implement opportunities for improvement of Asset Health to optimize plant uptime. + Support the work preparation process to ensure job plans are prepared that explains the correct proactive tasks for effective work execution. + Support maintenance tasks aligned with the reliability improvement: improvement tasks, Inventory Management, RCA, RCM, 5Why, 5S, and Reliability Centered Maintenance skills improvement using reliability concepts. + Participate in RCFA and RCM processes within Maintenance organization using cross functional teams to ensure appropriate changes to the PM/ PdM program or plant modifications are made which improve reliability and reduce avoidable maintenance costs. + Participate in and take relevant agreed actions for OPEX team meetings to ensure equipment capabilities and help to develop a culture focused on solutions. + Update appropriate records to track program or equipment changes. + Coach site personnel in the reliability work processes to ensure continued alignment to the Asset Reliability + Establish cycles of improvement to ensure a sustainable reliability process. + Implement/improve preventive maintenance (PM) program for new/pre-existing aseptic/beverage lines within Niagara. + Liaise with OEM to establish preventive maintenance scripts/tasks for given equipment. + Validate and customize maintenance instructions as per actual equipment configuration/format at the facility. + Conduct onsite visits to validate the equipment maintenance instructions with plants and OEM feedback. + Establish strong communication between plants and OEM to accomplish process requirements. + Conduct CAV (Line Efficiency Trials) for new aseptic/beverages lines + Establish KPIs to evaluate equipment performance during new line installation and acceptance trials. + Provide plant support during line acceptance trials to identify areas of opportunity for continuous reliable production. + Ensure the new lines are delivering desired throughput at design speed and per purchasing contract. + Understand concepts of aseptic line validation as it pertains to sterility and other food quality aspects different from standard water lines + Follow up with equipment manufacturers and plant for any opportunities identified during acceptance trials and systematic closure of any open action items. + Perform machine availability and OEE analysis to identify issues related to line performance and collaborate with plant and OEMs to trouble shoot these issues for improved line performance. + Engineer I Machine Reliability is estimated to travel 50-70% + International travel is required + Please note this job description is not a comprehensive list of activities, duties or responsibilities that are required of the employee for this job. Duties, responsibilities and activities may change at any time with or without prior notice. Work Experience/KSAs + Required: + 0-2 year(s) Experience in the Aseptic/Hot-fill/Beverage Manufacturing Industry or other related field + 0-2 year(s) Experience in Position including machine reliability experienceexperience may include a combination of work experience and education + Preferred: + 2-4 years Experience in the Aseptic/Hot-fill/Beverage Manufacturing Industry or other related field + 2-4 years Experience in Position including machine reliability experienceexperience may include a combination of work experience and education Preferred Competencies and Skills + Firm understanding of non-standard beverage processing such as aseptic, hot-fill, CSD processes + Basic knowledge of plastics, PET processing, blow-molding, filling and packaging process + Proficiency in, but not limited to: + Microsoft Office Applications Word, Excel, PowerPoint, Outlook, Project, Visio, etc. + Familiarity with reliability techniques such as RCA, FMEA, 5D, 5 WHYs, Reliability Hazard Analysis, Fault Tree Analysis, Tolerance and Worst-Case Analyses, Maintenance-induced failures etc. + Good applied statistics skills, such as distributions, statistical testing, regression, etc. + Able to translate data into recommendable actions to senior management + Strong analytical and problem solving skills + Self-motivated with a proven record of taking initiative + Able to work with minimal supervision + Detail-oriented with excellent oral and written communication skills + Able to execute tasks in a very dynamic and ever-changing environment + Exercise sound judgment and ability to work effectively with a diverse workforce + Strong planning and organization skills, ability to multi-task Education + Minimum Required: + Bachelor's Degree in Engineering or other related fields or equivalent experience + Preferred: + Master's Degree in Mechanical/Industrial Engineering Foreign Language + Preferred: Elementary Proficiency, Spanish Benefits /us/en/benefits This job is intended to be performed entirely outside of Colorado Any employment agency, person or entity that submits a rsum into this career site or to a hiring manager does so with the understanding that the applicant's rsum will become the property of Niagara Bottling, LLC. Niagara Bottling, LLC will have the right to hire that applicant at its discretion without any fee owed to the submitting employment agency, person or entity. Employment agencies that have fee agreements with Niagara Bottling, LLC and have been engaged on a search shall submit rsum to the designated Niagara Bottling, LLC recruiter or, upon authorization, submit rsum into this career site to be eligible for placement fees. Niagara Bottling, LLC has been family owned and operated since 1963. Niagara is a leading bottled water manufacturer in the U.S., supplying major retailers across the nation. With incredible growth over the past several years, the career possibilities at Niagara are endless! Niagaras culture is fast-paced, innovative and intensely collaborative. Our Team Members are passionate, driven and always find a way to get the job done. We work hard and play hard while staying true to our family atmosphere. From competitive benefits and retirement options to educational reimbursements, ongoing training courses and exciting career advancement opportunities, at Niagara we truly take care of our Team Members. We hope that you consider joining our Niagara family! Niagara Bottling LLC is an Equal Opportunity Employer that does not discriminate on the basis of race, color, religion, sex, age, sexual orientation, gender identity and/or expression, national origin, veteran status or disability in relation to our recruiting, hiring, and promoting practices.

Keywords: Niagara Bottling LLC, Diamond Bar , Process Engineer - Machine Reliability Aseptic, Other , Diamond Bar, California

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